Regulations, 2004

L.N. 41 of 2004

OCCUPATIONAL HEALTH AND SAFETY AUTHORITY

ACT

(CAP. 424)

Work Place (Minimum Requirements for Work) (Confined

Spaces and Spaces having Explosive Atmospheres)

Regulations, 2004

IN exercise of the powers conferred by article 12 of the

Occupational Health and Safety Authority Act, the Deputy Prime

Minister and Minister for Social Policy, in consultation with the

Occupational Health and Safety Authority, has made the following

regulations>-

(1) The title of these regulations is the Work Place (Minimum Title and scope.

Requirements for Work) (Confined Spaces and Spaces having

Explosive Atmospheres) Regulations, 2004.

(2) The scope of these regulations is to establish minimum

requirements for the occupational health and safety protection of workers

working in confined spaces and, or in spaces having explosive

atmospheres.

Interpretation.

In these regulations, unless the context otherwise requires>

‘the Act’ means the Occupational Health and Safety Authority Cap. 424.

Act<

‘Authority’ means the Occupational Health and Safety

Authority established by article 8 of the principal Act.

‘competent person’ means a person having suitable training

and sufficient knowledge, expertise and skill for the safe

performance of the specific task or work required<

‘confined space’ means an enclosed space which has limited

openings for entry or egress, and, or which may contain insufficient

levels of oxygen or contain or produce dangerous air contaminants

liable to cause a risk to the health and safety of workers who enter

such a space, and includes any room, chamber, booth, tunnel, tank,

silo, vat, pit, pipe, drain, sewer or flue and any other enclosed

space>

Provided that for the purposes of these regulations, any

enclosed space which is liable to be flooded or filled by the inflow

of any liquid or solid material shall also be considered a confined

space<

‘explosive atmosphere’ means a mixture with air, under

atmospheric conditions, of flammable substances in the form of

gases, vapours, mists or dusts in which, after ignition has occurred,

combustion spreads to the entire unburned mixture.

‘fumes’ includes any gas or vapour<

‘maintenance’ means keeping in an efficient state, in

efficient working order, in good repair and without loss or

deterioration of function, and includes inspection, testing, cleaning,

lubricating, adjusting and replacing as necessary<

‘supervisor’ means a person appointed or employed by an

employer having overall direction on site and, or having the task

of supervising entry and work in a confined space, and who has

received appropriate training for such a task<

‘suitable system of maintenance’ includes the regular

maintenance, the proper carrying out of repairs in the shortest

possible period, the prohibition of access to and use of defective

equipment, and the keeping of appropriate and adequate records

to ensure the proper implementation and easy monitoring of such

a system, and where applicable, taking due regard of the

manufacturer’s or installer’s specifications.

These regulations shall not apply to>

(a) areas used directly for and during the medical treatment

of patients<

(b) appliances burning gaseous fuels (any fuel which is in a

gaseous state at a temperature of 15 (C under a pressure of 1

bar) used for cooking, heating, hot water production,

refrigeration, lighting or washing and having, where applicable, a

normal water temperature not exceeding 105 (C<

(c) forced draught burners and heating bodies to be equipped

with such burners<

(d) safety devices, controlling devices or regulating devices

and sub-assemblies, other than forced draught burners and heating

bodies to be equipped with such burners separately marketed for

trade use and designed to be incorporated into an appliance burning

gaseous fuel or assembled to constitute such an appliance<

(e) the manufacture, handling, use, storage and transport of

explosives or chemically unstable substances<

(f) the use of means of transport by land, water and air, to

which the pertinent provisions of any international agreement (e.g.

ADNR, ADR, ICAO, IMO, RID), and the legislative enactments

giving effect to those agreements, apply. Means of transport

intended for use in a potentially explosive atmosphere shall not be

excluded.

PART I

Minimum Health and Safety Requirements for Work in Confined

Spaces

(1) An employer shall ensure that all confined spaces at the General principles.

workplace are identified.

(2) An employer shall take all reasonable measures to ensure

that work in a confined space is avoided if it is so practicable, and for

this purpose shall consider alterations to the confined space, including

structural alterations, and, or modifications to existing work practices

so as to enable work to be carried out from outside the space.

(3) Where it is deemed necessary for work to be carried

out in a confined space, it shall be the duty of an employer to ensure

that the ingress to and the egress from the confined space, and the work

to be carried out, are undertaken under a system of work which offers

the highest degree of safety and which minimises risks to health as far

as reasonably practicable.

(4) It shall be the duty of an employer to ensure that all

work equipment, including equipment used for work activities in

confined spaces, or which is used to enter or exit confined spaces, is

adequate and suitable for use in a confined space, and subjected to a

suitable system of maintenance>

Provided that no work equipment shall be used in a confined space,

if it is incompatible with any hazard present or likely to be present, or

which can give rise to a risk to occupational health and safety by virtue

of its presence or its use in the confined space.

(5) It shall be the duty of an employer to ensure that every

item, object, article or thing required to be in a confined space, which

by virtue of its not being properly maintained can give rise to risks to

the health and safety of workers entering the space, as well as the

confined space itself, shall be subject to a suitable system of maintenance.

(1) No person shall enter or be allowed to enter a confined

space to carry out work for any purpose unless it is not reasonably

practicable to achieve that purpose without such entry.

(2) It shall be the duty of an employer to ensure that no

person enters, and that no work is carried out in a confined space unless

a valid, written permit to work has been issued by a competent person

authorising entry and work under appropriate conditions, except in

exceptional circumstances, for rescue or evacuation purposes, and

provided that such entry and work is carried out by persons wearing

suitable breathing apparatus and that all other possible measures required

to protect health and safety are taken.

An employer shall, prior to allowing entry or work in a confined

space, ensure that>

(a) a proper permit to work system is set up and maintained

to regulate any entry and work in each and every confined space,

depending on the nature of the risks<

(b) a competent person has carried out an assessment of the

hazards which are present in the confined space, which may arise

during the course of work inside the confined space and which are

present outside but which may create an additional hazard for

workers inside the confined space, and for all such hazards, the

competent person shall assess the resultant risks to health and

safety<

(c) the valid permit to work is placed at a position outside

and adjacent to the confined space, where it can be readily viewed

and read, and adequate measures shall be taken to prevent, so far

as reasonably practicable, the defacement and alteration of this

document.

Provided that where the hazards and resultant risks are deemed

by the competent person to be low, the permit to work document

need not be put up, and shall inform the workers accordingly<

(d) any worker who is to perform work in a confined space

is informed of the contents of the permit to work<

(e) all the requirements set out by the competent person in

the permit to work are complied with at all times when any person

enters the confined space<

(f)

entry into a confined space by any person is essential.

(1) It shall be the responsibility of the competent person to Duties and

responsibilities of

carry out a proper assessment of the risks to health using accurate, competent persons.

reliable and suitably calibrated monitoring equipment prior to deciding

whether to issue a permit to work allowing entry or work into confined

Provided that the employer shall subject the monitoring equipment

to a suitable system of maintenance.

(2) Before issuing a permit to work, it shall be the duty of

the competent person to give due consideration to any risks to health

and safety arising from hazards which are present, or which may arise

from, or during the course of the work inside the confined space, and to

make recommendations for the elimination of hazards and the control

of risks, including with regards to >

(i) the general conditions and the dimensions of the space<

(ii) the ease of access and egress into the space, taking into

consideration any equipment or protective clothing that the worker

is expected to be using<

(iii) the risk of fire or explosion<

(iv) the risks to health from harmful levels of any gas or

fume, or from the lack of oxygen, or from the presence of any

other chemical that may pose a risk to health and safety<

(v) the temperatures present in the confined space, or which

are likely to be generated during the course of work in the confined

space<

(vi) the level of lighting<

(vi) the nature of the task or tasks to be carried out in the

confined space, including the work load<

(vii) the level of noise likely to be generated in the confined

space<

(viii) the risks to health arising out of the use of any chemical

or from the ingress of gases, liquids, or free-flowing solids<

(ix) the use of electrical equipment, including the risk of

electrocution, fire or explosion, and or the risk of oxygen depletion

caused by burning, welding or grinding<

(x) the introduction of exhaust fumes from the use of mobile

plant or equipment outside the confined space.

(3) The competent person examining a confined space

shall issue two copies of a permit to work and shall state in writing >

(a) the level of the oxygen concentration and that of any

explosive gas or vapour or of any other hazardous gases present in

the confined space, as well as the presence of any other substance

which may cause a risk to health or safety<

(b) whether work can be allowed, and the type of work

activity to be allowed<

(c) the safety precautions required by any person entering

the confined space, and any protective measures which are required

to be taken by the employer or by the workers entering the confined

space<

(d) the number of persons allowed at any one time in the

confined space<

(e) the duration of the validity of the permit to work, and

the time at which a further assessment is required>

Provided that where the competent person makes any

recommendations regarding safety precautions or protective

measures that are required to be taken before ingress into the

confined space, there shall be entered into the permit to work a

declaration by the supervisor at the site that such precautions or

measures have been taken>

Provided further that until such safety precautions or

protective measures indicated by the competent person are taken,

no person shall be allowed to enter the confined space.

(4) No permit to work shall be valid unless it contains the

name and signature of the competent person and the name and

countersignature of the supervisor at the site.

(5) Places which are or can be connected via openings to

confined spaces shall be taken into account in assessing risks.

(1) An employer shall appoint a sufficient number of Duties of

supervisors.

supervisors to ensure adequate supervision on all matters relating to the

entry and work in a confined space.

(2) It shall be the duty of the supervisor to manage and

implement the permit to work system, and to ensure that the terms,

conditions or recommendations laid out in the permit to work are

followed.

(3) At the end of a working shift, a supervisor should ensure

that new workers, including replacements, are informed of the permit

to work and its contents, including any terms, recommendations or

conditions made by the competent person.

(1) It shall be the duty of a worker to abide by the terms, Duties of workers.

conditions and recommendations, and to take all precautions which are

stipulated in the permit to work system.

(2) If modifications are required to the task in hand, or if

working conditions change, or if a worker is required to carry out

activities not listed on the permit to work, the worker concerned shall

inform the supervisor, who on his part shall inform the competent person,

who shall amend the original permit to work or issue a new one.

(1) A confined space shall, unless there is other adequate Confined spaces.

means of egress, be provided with a manhole, which may be rectangular,

oval or circular in shape, and shall not be less than 45 centimetres long

and 40 centimetres wide, or if circular, shall not be less than 58

centimetres in diameter.

Provided that where the nature of the hazards and risks necessitate

that a person entering a confined space uses breathing apparatus, the

dimensions of the manhole shall be adjusted accordingly.

(2) No person shall enter, or shall be expected to enter, a

confined space which is less than 0.9 metres high and 0.6 metres wide.

(1) No person shall be allowed to enter or remain in a Working in

confined spaces.

confined space for any purpose unless such person -

(a)

is authorised to enter by a competent person, and

(b) as far as reasonably practicable, is wearing a harness

with a securely attached rope, and

(c) while another person is keeping watch outside and

insofar as such other person is capable of pulling the person in a

confined space out, the person outside is holding the free end of

the rope>

Provided that no person shall enter a confined space without

wearing or using breathing apparatus if in the opinion of the competent

person, breathing apparatus has to be worn to safeguard the health of

the person or persons entering the space.

(2) Where the confined space has been certified by a

competent person as being safe for entry without the need of breathing

apparatus, the certification shall specify a period during which the use

of breathing apparatus shall remain unnecessary>

Provided that no person shall be allowed to enter or remain in the

space unless he has been warned when that period will expire.

(1) A confined space shall not be certified under

subregulation (2) of regulation 11 hereof unless >

(a) effective steps have been taken to prevent any ingress

of dangerous fumes or effective steps are taken to protect the

workers entering the space from such dangerous fumes< and

(b) any sludge or deposit liable to give off dangerous

fumes or which can in any other way cause a risk to health or

safety, has been removed, and the space contains no other material

liable to give off dangerous fumes< and

(c) the space has been adequately ventilated and tested

for dangerous fumes and has a supply of air adequate for respiration<

and

(d) steps have been taken to protect workers from the

ingress or sudden movement of substances and materials.

(2) In those confined spaces where there is the possibility

that the concentration of contaminants or of oxygen may change

suddenly or unexpectedly, it shall be the duty of an employer to ensure

that workers who enter such confined spaces are provided with, and

trained in the use of suitable equipment by which to carry out continuous

air monitoring, and to provide the workers with adequate self-contained

breathing apparatus which allows the workers to exit the confined space

whenever a high risk situation ensues.

(3) No permit to work shall be issued by a competent person

in respect of any confined space in which the proportion of oxygen in

the air is liable to have been substantially reduced unless -

(a) either recommendations are made regarding the use of

suitable breathing apparatus<

(b) or the space has been and remains adequately ventilated

and a competent person has tested and certified as safe for entry

without breathing apparatus.

(4) No compressed gas cylinders, except those used in

conjunction with breathing apparatus shall be allowed inside a confined

space.

(5) No oxygen enriched or pure oxygen breathing air, except

for the purposes of resuscitation, shall be allowed into a confined space,

provided that where this is permissible, the use shall be performed under

the guidance of the competent person, who shall make such

recommendations as are indicated to ensure health and safety.

(1) It shall be the duty of an employer to ensure that only Health surveillance.

workers who have undergone health surveillance and who have been

certified as being medically fit to enter and work in a confined space

are allowed to enter any confined space.

(2) When carrying out such an examination, it shall be the

duty of a medical practitioner to take into account the physical constraints

created by the dimensions and layout of the space, and to assess the

individual’s physique or physical attributes, and the individuals’ fitness

to enter and to carry out the work assigned and to make use of any

protective clothing or equipment.

Provided that the examining doctor shall stipulate in the certificate

the date when the next examination shall be due.

(3) No person shall be certified by a medical practitioner as

being fit to enter and work in a confined space if the person is found to

be suffering from any of the medical conditions listed in Part 1 of Annex

I to these regulations, or if the person falls within any of the categories

listed in Part 2 of Annex I.

(1) An employer shall ensure that all workers in his employ

who are to enter a confined space have an understanding of the work to

be undertaken, the possible hazards and the resultant risks to health and

safety, the necessary precautions which need to be taken, how to

minimise any risks arising during the course of working inside the

confined space, and on how to make proper use of any personal

protective equipment required to safeguard health and safety, and for

these purposes, an employer shall train and retrain his workers as

necessary.

(2) Without prejudice to the generality of the foregoing,

workers should be given information about >

(i) the need to avoid entry into a confined space unless the

purpose to be achieved could not be reasonably attained without

such entry<

(ii) testing and, or monitoring of the atmosphere, including

training to carry out such testing and, or monitoring<

(iii) isolation procedures<

(iv) correct selection and use of safety equipment<

(v) selection, use and maintenance of personal protective

equipment, including respiratory protective equipment<

(vi) the indications for, and the procedures to be followed

whenever the need arises for shutdown of plant or equipment<

(vii) communication between workers inside and outside

the confined space<

(viii) procedures to be followed when the need arises to raise

the alarm<

(ix) recording systems in use, including maintenance logs,

accidents and near misses.

(3) Supervisors should have an understanding of, be given

information on, and where relevant, should be trained in >

(i) the provisions of these regulations<

(ii) the principles of risk assessment<

(iii)

the work activities and processes involved<

(iv) the necessary control measures and procedures<

(v) permit to work systems<

(vi) the identification and control of hazards and risks<

(vii) recognizing and dealing with an emergency situation

and following emergency procedures<

(viii) the keeping of records required by these regulations.

(1) Where it is deemed necessary for work to be carried Emergency

response.

out in a confined space, it shall be the duty of an employer to make

suitable and sufficient arrangements for first aid, rescue, fire fighting

and for the evacuation of workers.

(2) For the purpose of implementing the foregoing, an

employer shall >

(i) appoint and ensure that are trained a sufficient number

of first aiders, and

(ii) shall make such necessary arrangements with services

outside of the workplace as are required.

(3) An employer shall ensure that the workers are informed

and adequately trained in the procedures to be followed in the event of

an emergency.

(4) It shall be the duty of an employer to inform any person

whether in his employ or not, who has to enter a confined space, of the

risks to health and safety identified by the competent person, and of the

protective measures indicated.

(1) An employer shall ensure that records are kept of >

Keeping of records.

(i) risk assessments carried out, identified hazards and

control measures<

(ii) training<

(iii) maintenance on and inspection of safety equipment<

(iv) ventilation specifications and checks<

(v) atmospheric testing and, or monitoring<

(vi) completed permits to work<

(vii) details of emergency, rescue and first aid arrangements.

(viii) medical examinations.

(2) The employer shall keep one copy of all the permits

issued by a competent person at his workplace for a period of two years

from the time of commencement of its validity.

Part II

Minimum Health and Safety Requirements for Work in

Explosive Atmospheres> Obligations of the Employer

(1) With a view to preventing and providing protection

against explosions, the employer shall take technical and, or

organisational measures appropriate to the nature of the operation, in

order of priority and in accordance with the following basic principles>

(a) the prevention of the formation of explosive

atmospheres, and

(b) where the nature of the activity does not allow such

prevention>

(i) the avoidance of the ignition of explosive

atmospheres, and

(ii) the mitigation of the detrimental effects of an

explosion so as to ensure the health and safety of workers.

(2) Such measures as are referred to in subregulation

(1) hereof shall, where necessary, be combined and, or be

supplemented with measures against the propagation of explosions and

shall be reviewed regularly and, in any event, whenever significant

changes occur.

(1) In carrying out the obligations laid down in regulation

6 of the General Provisions for Health and Safety at Work Places

Regulations, 2003, the employer shall assess the specific risks arising

from explosive atmospheres, taking account at least of>

(a) the likelihood that explosive atmospheres will occur and

their persistence,

(b) the likelihood that ignition sources, including

electrostatic discharges, will be present and become active and

effective,

(c) the installations, substances used, processes, and their

possible interactions,

(d) the scale of the anticipated effects.

(2) Explosion risks shall be assessed overall.

(3) Places which are or can be connected via openings to

places in which explosive atmospheres may occur shall be taken into

account in assessing explosion risks.

In order to ensure the safety and health of workers, and in General obligations.

accordance with the basic principles of risk assessment and those laid

down in regulation 18 hereof, the employer shall take the necessary

measures so that>

(a) where explosive atmospheres may arise in such

quantities as to endanger the health and safety of workers or others,

the working environment is such that work can be performed safely,

and

(b) in working environments where explosive atmospheres

may arise in such quantities as to endanger the safety and health of

workers, appropriate supervision during the presence of workers

is ensured in accordance with the risk assessment by the use of

appropriate technical means.

(1) The employer shall classify places where explosive Places where

explosive

atmospheres may occur into zones in accordance with Annex II to these atmospheres may

regulations.

occur.

(2) The employer shall ensure that the minimum

requirements laid down in Annex III hereof are applied to places covered

by sub-regulation (1) hereof.

(3) Where necessary, places where explosive

atmospheres may occur in such quantities as to endanger the health

and safety of workers shall be marked with signs at their points of

entry in accordance with Annex IV hereof.

(1) In carrying out the obligations laid down in regulation

19 hereof, the employer shall ensure that a document, hereinafter referred

to as the “explosion protection document”, is drawn up and kept up to

date.

(2) The explosion protection document shall demonstrate

in particular>

(a) that the explosion risks have been determined and

assessed,

(b) that adequate measures will be taken to attain the aims

of these regulations,

(c) those places which have been classified into zones in

accordance with Annex II hereof,

(d) those places where the minimum requirements set out

in Annex III hereof will apply,

(e) that the workplace and work equipment, including

warning devices, are designed, operated and maintained with due

regard for health and safety,

(f) that arrangements have been made for the safe use of

work equipment.

(3) The explosion protection document shall be drawn up

prior to the commencement of work and be revised when the workplace,

work equipment or organisation of the work undergoes significant

changes, extensions or conversions.

(4) The employer may combine existing explosion risk

assessments, documents or other equivalent reports produced under other

laws or regulations.

(1) Work equipment for use in places where explosive

atmospheres may occur which is already in use or is made available in

work equipment and

the undertaking or establishment for the first time before the date of

publication of these regulations, shall comply from that date with the

minimum requirements laid down in Annex III, Part A hereof, if no

other law or regulation is applicable or is so only partially.

(2) Work equipment for use in places where explosive

atmospheres may occur, which has been made available in the

undertaking or establishment for the first time after the date of

publication of these regulations, shall comply with the minimum

requirements laid down in Annex III, Parts A and B hereof.

(3) Workplaces which contain places where explosive

atmospheres may occur and which have been used for the first time

after the date of publication of these regulations shall comply with

minimum requirements set out in these regulations.

(4) Where workplaces which contain places where explosive

atmospheres may occur have been already in use before the date of

publication of these regulations, they shall comply with the minimum

requirements set out in these regulations no later than three years after

that date.

(5) If, after the date of publication of these regulations, any

modification, extension or restructuring is undertaken in workplaces

containing places where explosive atmospheres may occur, the employer

shall take the necessary steps to ensure that these comply with the

minimum requirements set out in these regulations.

Part III

General Provisions

(1) Where workers from several undertakings are present Duty of

coordination.

at the same workplace, each employer shall be responsible for all matters

coming under his control.

(2) Without prejudice to the individual responsibility of each

employer as provided for in the General Provisions for Health and Safety

at Work Places Regulations, 2003, the employer responsible for the L.N. 36 of 2003.

workplace shall coordinate the implementation of all the measures

concerning the workers’ health and safety and shall state, in the explosion

protection document referred to in regulation 22 and, or the permit to

work referred to in regulation 5 hereof, as applicable, the aim of that

coordination and the measures and procedures for implementing it.

No person shall deface or in any way alter a valid permit to No person shall

deface or alter a

work or an explosion protection document.

permit to work etc.

In any proceedings for an offence under these regulations

consisting of a failure to comply with a duty or requirement to do

something so far as is practicable or so far as is reasonably practicable,

or to use the best practicable means to do something, it shall be for the

accused to prove, as the case may be, that it was not practicable or not

reasonably practicable to do more than was in fact done to satisfy the

duty or requirement, or that there was no better practicable means than

was in fact used to satisfy such duty or requirement.

Any person who knowingly or recklessly interferes with the

process of providing a safe and healthy place of work, shall be guilty of

an offence.

ANNEX I

(Regulation 13 (3)).

Part 1> List of medical conditions for which a person may not be certified fit to

enter and work in a confined space.

1. A history of fainting, black-outs or bouts of loss of consciousness, including

a history of epilepsy or uncontrolled diabetes mellitus

2. A history of shortness of breath

3. Disabilities related to limited dexterity or mobility, whether temporary or

permanent

4. A history of mental disease or of any other relevant mental condition

5. A history of heart disease or high blood pressure

6. Severe disabilities related to hearing or vision

7. A history of drug or alcohol abuse, or when a worker is taking medication

liable to cause drowsiness, lack of co-ordination, slowing of reflexes or response times

or disorientation

8. Any other serious medical condition which in the opinion of the medical

practitioner carrying out the examination should preclude a worker from being certified

fit to enter or to work in a confined space.

Part 2> List of categories of workers who may not be certified as being fit for

entry or to work in a confined space.

1. Young workers

2. Pregnant workers, or workers who have recently given birth or are

breastfeeding.

ANNEX II

CLASSIFICATION OF PLACES WHERE EXPLOSIVE ATMOSPHERES

MAY OCCUR

Preliminary note

The following system of classification must be applied to places where precautions

in accordance with regulations 18, 19, 21 and 22 are taken.

1. Places where explosive atmospheres may occur

A place in which an explosive atmosphere may occur in such quantities as to

require special precautions to protect the health and safety of the workers concerned is

deemed to be hazardous within the meaning of these regulations.

A place in which an explosive atmosphere is not expected to occur in such

quantities as to require special precautions is deemed to be non-hazardous within the

meaning of these regulations.

Flammable and, or combustible substances are considered as materials which

may form an explosive atmosphere unless an investigation of their properties has shown

that in mixtures with air they are incapable of independently propagating an explosion.

2. Classification of hazardous places

Hazardous places are classified in terms of zones on the basis of the frequency

and duration of the occurrence of an explosive atmosphere.

The extent of the measures to be taken in accordance with Annex III, Part A, is

determined by this classification.

Zone 0

A place in which an explosive atmosphere consisting of a mixture with air of

flammable substances in the form of gas, vapour or mist is present continuously or for

long periods or frequently.

Zone 1

A place in which an explosive atmosphere consisting of a mixture with air or

flammable substances in the form of gas, vapour or mist is likely to occur in normal

operation occasionally.

Zone 2

A place in which an explosive atmosphere consisting of a mixture with air of

flammable substances in the form of gas, vapour or mist is not likely to occur in normal

operation but, if it does occur, will persist for a short period only.

Zone 20

A place in which an explosive atmosphere in the form of a cloud of combustible

dust in air is present continuously, or for long periods or frequently.

Zone 21

A place in which an explosive atmosphere in the form of a cloud of combustible

dust in air is likely to occur in normal operation occasionally.

Zone 22

A place in which an explosive atmosphere in the form of a cloud of combustible

dust in air is not likely to occur in normal operation but, if it does occur, will persist for

a short period only.

Notes>

1. Layers, deposits and heaps of combustible dust must be considered as any

other source which can form an explosive atmosphere.

2. “Normal operation” means the situation when installations are used within

their design parameters.

ANNEX III

(Regulation 23)

A. Minimum requirements for improving the safety and health protection of

workers potentially at risk from explosive atmospheres

Preliminary note

The obligations laid down in this Annex apply to>

– places classified as hazardous in accordance with Annex II whenever required

by the features of workplaces, workstations, the equipment or substances used or the

danger caused by the activity related to the risks from explosive atmospheres,

– equipment in non-hazardous places which is required for, or helps to ensure,

the safe operation of equipment located in hazardous places.

1. Organisational measures

1.1. Training of workers

The employer must provide those working in places where explosive atmospheres

may occur with sufficient and appropriate training with regard to explosion protection.

1.2. Written instructions and permits to work

Where required by the explosion protection document>

1.2.1. work in hazardous places must be carried out in accordance with written

instructions issued by the employer,

1.2.2. a system of permits to work must be applied for carrying out both hazardous

activities and activities which may interact with other work to cause hazards.

1.3. Permits to work must be issued by a person with responsibility for this function

prior to the commencement of work.

2. Explosion protection measures

2.1. Any escape and, or release, whether or not intentional, of flammable gases,

vapours, mists or combustible dusts which may give rise to explosion hazards must be

suitably diverted or removed to a safe place or, if that is not practicable, safely contained

or rendered safe by some other suitable method.

2.2. If an explosive atmosphere contains several types of flammable and, or

combustible gases, vapours, mists or dusts, protective measures shall be appropriate to

the greatest potential risk.

2.3. Prevention of ignition hazards in accordance with regulation 18 must also

take account of electrostatic discharges, where workers or the working environment

act as charge carrier or charge producer. Workers must be provided with appropriate

working clothes consisting of materials which do not give rise to electrostatic discharges

that can ignite explosive atmospheres.

2.4. Plant, equipment, protective systems and any associated connecting devices

must only be brought into service if the explosion protection document indicates that

they can be safely used in an explosive atmosphere. This applies also to work equipment

and associated connecting devices which are not regarded as equipment or protective

systems as herein defined if their incorporation into an installation can in itself give

rise to an ignition hazard. Necessary measures must be taken to prevent confusion

between connecting devices.

2.4.1. ‘Equipment’ means machines, apparatus, fixed or mobile devices, control

components and instrumentation thereof and detection or prevention systems which,

separately or jointly, are intended for the generation, transfer, storage, measurement,

control and conversion of energy for the processing of material and which are capable

of causing an explosion through their own potential sources of ignition.

2.4.2. ‘Protective systems’ means design units which are intended to halt incipient

explosions immediately and, or to limit the effective range of explosion flames and

explosion pressures.

2.5. All necessary measures must be taken to ensure that the workplace, work

equipment and any associated connecting device made available to workers have been

designed, constructed, assembled and installed, and are maintained and operated, in

such a way as to minimise the risks of an explosion and, if an explosion does occur, to

control or minimise its propagation within that workplace and, or work equipment.

For such workplaces appropriate measures must be taken to minimise the risks to

workers from the physical effects of an explosion.

2.6. Where necessary, workers must be given optical and, or acoustic warnings

and the same workers withdrawn before the explosion conditions are reached.

2.7. Where required by the explosion protection document, escape facilities must

be provided and maintained to ensure that, in the event of danger, workers can leave

endangered places promptly and safely.

2.8. Before a workplace containing places where explosive atmospheres may occur

is used for the first time, its overall explosion safety must be verified. Any conditions

necessary for ensuring explosion protection must be maintained. Such verification

must be carried out by persons competent in the field of explosion protection as a

result of their experience and, or professional training.

2.9. Where the risk assessment shows it is necessary>

2.9.1. it must be possible, where power failure can give rise to the spread of

additional risks, to maintain equipment and protective systems in a safe state of operation

independently of the rest of the installation in the event of power failure,

2.9.2. manual override must be possible in order to shut down the equipment

and protective systems incorporated within automatic processes which deviate from

the intended operating conditions, provided that this does not compromise safety. Only

workers competent to do so may take such action,

2.9.3. on operation of the emergency shutdown, accumulated energy must be

dissipated as quickly and as safely as possible or isolated so that it no longer constitutes

a hazard.

B. CRITERIA FOR THE SELECTION OF EQUIPMENT AND

PROTECTIVE SYSTEMS

1.1. If the explosion protection document based on a risk assessment does not

state otherwise, equipment and protective systems for all places in which explosive

atmospheres may occur must be selected on the basis of the categories set out in Part C

hereunder. In particular, the following categories of equipment must be used in the

zones indicated, provided they are suitable for gases, vapours or mists and, or dusts as

appropriate>

1.1.1. in zone 0 or zone 20, category 1 equipment,

1.1.2. in zone 1 or zone 21, category 1 or 2 equipment,

1.1.3.in zone 2 or zone 22, category 1, 2 or 3 equipment.

C. CRITERIA DETERMINING THE CLASSIFICATION OF

EQUIPMENT-GROUPS INTO CATEGORIES

1.1. Category 1 comprises equipment designed to be capable of functioning in

conformity with the operational parameters established by the manufacturer and ensuring

a very high level of protection.

1.2. Equipment in this category is intended for use in areas in which explosive

atmospheres caused by mixtures of air and gases, vapours or mists or by air/dust

mixtures are present continuously, for long periods or frequently.

1.3. Equipment in this category must ensure the requisite level of protection, even

in the event of rare incidents relating to equipment, and is characterized by means of

protection such that>

1.3.1. either, in the event of failure of one means of protection, at least an

independent second means provides the requisite level of protection,

1.3.2. or the requisite level of protection is assured in the event of two faults

occurring independently of each other.

2.1. Category 2 comprises equipment designed to be capable of functioning in

conformity with the operational parameters established by the manufacturer and of

ensuring a high level of protection.

2.2. Equipment in this category is intended for use in areas in which explosive

atmospheres caused by gases, vapours, mists or air/dust mixtures are likely to occur.

2.3. The means of protection relating to equipment in this category ensure the

requisite level of protection, even in the event of frequently occurring disturbances or

equipment faults which normally have to be taken into account.

3.1. Category 3 comprises equipment designed to be capable of functioning in

conformity with the operating parameters established by the manufacturer and ensuring

a normal level of protection.

3.2. Equipment in this category is intended for use in areas in which explosive

atmospheres caused by gases, vapours, mists, or air/dust mixtures are unlikely to occur

or, if they do occur, are likely to do so only infrequently and for a short period only.

3.3. Equipment in this category ensures the requisite level of protection during

normal operation.

ANNEX IV

Warning sign for places where explosive atmospheres may occur (Regulation

21(3))

In place where explosive atmospheres may occur, the distinctive features are>

- a triangular shape,

- black letters on a yellow background with black edging (the yellow part to take

up at least 50 % of the area of the sign).

Mitbug[ fl-Istamperija tal-Gvern — Printed at the Government Printing Press